Manufacturing

Bavarian Nordic's commercial-scale manufacturing facility in Kvistgaard, Denmark is designed for the manufacture of poxvirus-based vaccines and has been dedicated for the production of IMVAMUNE® smallpox vaccine, mostly for the U.S. Strategic National Stockpile.

Over the past years, the Company has succeeded in optimizing production efficiency significantly and accordingly has turned smallpox vaccine production into a profitable business. Further work is ongoing to improve the manufacturing process and its productivity, thus seeking to further improve the profitability of the current and future expected contracts with the U.S. Government to manufacture and deliver IMVAMUNE®.

To fully benefit from the in-house expertise in poxvirus-based vaccine manufacturing as well as to optimize the use of the Kvistgaard facility, Bavarian Nordic has decided to transform the facility in into a multipurpose facility to meet the Company's manufacturing requirements in the short, medium and long-term.

Specifically, the facility will be prepared for the future commercial production of PROSTVAC® and it will take over production of clinical trial material for the Company's preclinical development projects, which have previously been produced at the Company's pilot production plant in Berlin, Germany.  As part of this consolidation, the Berlin facility will close during 2013.

The transformation of the Kvistgaard facility into a multipurpose manufacturing facility will allow Bavarian Nordic to take a more flexible manufacturing approach and reduce dependence upon subcontractors, thus providing the company greater control of pre-launch manufacturing activities for PROSTVAC®.

The facility already has the necessary quality systems and other support functions in place. Furthermore, it makes use of disposable technologies, which is a great advantage in the planning and execution of different manufacturing campaigns.

Experts in the manufacturing of MVA-based vaccines